Practical Engineering Support That Improves Every Part

At Waukesha Metal Products, design and engineering are integrated into every metal stamping and fabrication program. Our in-house team works closely with customers during the quoting, development, and production phases to improve manufacturability, reduce risk, and protect long-term value.

From custom metal stamping design to fixture development for fabrication, we focus on practical improvements that shorten timelines and increase reliability.

Engineering Capabilities That Add Value

Our engineers provide front-end support for complex projects in automotive, defense, aerospace, medical, and industrial sectors. Tools and software include:

Formability analysis to identify failure risks
Digital simulation to optimize stamping performance
3D CAD design using SOLIDWORKS, Logopress, and Fastform
Collaborative tool design for progressive die metal stamping
Custom fixture and sensor integration for fabrication and assembly
In-line automation and sensor-based die protection

This hands-on approach helps customers move from concept to production with fewer disruptions and fewer delays.

Design Reviews That Prevent Downtime

Each project is reviewed by a cross-functional team that includes engineers, toolmakers, quality personnel, and program managers. By planning upfront and validating throughout, we reduce the risk of rework, damage, or missed tolerances — even in complex or high-volume programs.

We also implement custom sensor technology that tracks material flow through the die and flags irregularities in real time. These controls help protect tooling, monitor part quality, and reduce unplanned downtime.

Formability Analysis for Stamping Projects

We use advanced software to run metal stamping formability analysis before tooling is built. This allows our engineers to:

Identify areas of stress or material thinning
Modify geometry for better flow and drawability
Recommend changes that reduce tool wear or scrap
Deliver faster, more predictable launches

By reviewing these factors early, we avoid expensive last-minute changes and help programs stay on track.

Engineering for Fabrication Efficiency

For sheet metal fabrication projects, our engineers review designs for unnecessary features, tolerance stack-ups, and opportunities to reduce process steps. This attention to detail helps streamline production and protect long-term performance, especially for assemblies and enclosures used in regulated or high-reliability environments.